CNC Micro Mill

From Hitchin Hackspace
Revision as of 23:10, 14 January 2022 by Mike (talk | contribs) (→‎Electrical)
Jump to navigation Jump to search
This tool cannot be operated without completing a training course.

Documentation

Commissioning notes:

  • All slide-ways and oiling points oiled with ISO68 Slideway lubricant.

Issues to be resolved:

Mechanical Issues

  • X axis can hit end stops
    • Homing position or axis travel definition error?
  • Squeal on y-axis
    • Lube or gib adjustment problem?

Electrical

  • Entire electronics assembly need enclosing
  • Cable management
    • All limit switches and stepper cables are unconstrained and unprotected from snagging,
    • 7i76 breakout board enclosure needs a lid
    • Commoning block needs mounting

Control Issues

  • A touch off probe needs making
  • A jog wheel / pendant would be handy

Safety Issues

  • Additional Kill Switches
  • Full Safety Enclosure with cut-out interlocks on any doors

Trained Users

Technical Specs

Mill Spindle 240V ???W
Power supply: MeanWell SP-500-27, 500w, set at 24V
Speed Range
xx Speed xxx - xxxxx RPM
Column Diameter
xxmm
Throat
xxxxmm
Max Chuck to Bed
xxxmm
Max Chuck to Base
xxxmm
Head Turn, Table Turn, Table Swivel
??? degrees
Bed Size
X xxxmm x Y xxxmm
X Axis Travel
xxmmm
Y Axis Travel
xxmmm
Z Axis Travel
xxmmm
Stepper drivers
TB6600† * 4 (4 axis capable setup)
†assumed, matches outwards appearance but part number not visible
Stepper motors
AC570764525M (NEMA 23 size) on X & Y, Z may be different
Interface card
MESA 7I76 (on mill backboard) connected to a MESA 5I25 (uppercase i in both board numbers)
2022-01-13 13.19.15.jpg
Notes
There's a probe input wired in to a 3.5mm headphone jack on the head of the mill.
The spindle speed/on/off is not CNC controlled
Manual control panel
2022-01-13 13.24.36.jpg

Software:

Linux CNC: 2022-01-13 14.01.14.jpg

Tool Workflow:

Accessories:

Mill Accessories
Posilock chuck Posilock collet set 2 x set of 4 collets
4 flute coated end mills, 2, 3, 4, 5, 6mm, 6mm shank Clamp set
C spanners Rotary axis
Small toolmakers clamp Small machinist's vice
Spare/alternative 5125 MESA card 2022-01-12 22.15.08.jpg