ZX25M mill
This tool cannot be operated without completing a training course. |
Documentation
The mill is still being commissioned.
The Mill is an Axminster ZX25M Mill
This manual is for the ZX30M. ZX30m Instruction Manual
This manual is for the ZX25M and the ZX30M. ZX25M/ZX30m Instruction Manual
Our Mill is the slightly smaller capacity ZX25M.
Commissioning notes:
- Excessive safety interventions removed.
- Work light removed as it wasn't positionable, Additional, positionable LED light provided.
- Its all seems to work fine.
- Most of the accessories are now stored in the Bisley drawers to the left of the mill and between the mill and the lathe.
- Whole mill has been cleaned. Gibs on slides have been adjusted to remove play.
- The hand wheels serviced. The main cross slide leadscrew as thought to be bent on the left hand end. Removing the hand wheel and reseating fixed the binding and the cross slide / bed now moves smoothly.
- All slide-ways and oiling points oiled with ISO68 Slideway lubricant.
Training
To request training on the Mill please post in the # equipment-training
channel on our Slack
Trained Users
- Mike R (grandfathered through external training)
- Mark M (grandfathered through external training)
Milling cutters:
- 6mm Shank
- 1mm end mill
- 1.5mm end mill
- long 3mm end mill
- 3mm ball nose
- long 3.5mm end mill
- 4mm end mill (2x)
- long 5mm end mill
- Larger Shank
Technical Specs
- Quill Morse Taper
- MT3
- Drawbars
- M10
- M12
- 3/8"-16 Whit (may be 3/8"-16 UNC ?)
Accessories:
Chucks
Clarke 7610323 End Mill Chuck Set
Posilock Chuck System
Removing a chuck from the mill
To remove the Posilok chuck:
- Turn off and disconnect the power
- remove any tool from the chuck
- release the tension on the draw-bar and unscrew it a few turns.
- strike the nut on the draw bar firmly to break the taper joint.
- while supporting the chuck unscrew the draw-bar so that the chuck is released and remove it from the mill.
Installing the chuck in the mill
Before installing the chuck remove any other tool, cutter or chuck first (see relevant section based on the type of chuck or tool installed). Turn off and disconnect the power.
The Posilock Chuck has an M12 thread in the rear. It needs the M12 Drawbar installing in the top of the Mill Quill
- Check that the Morse taper on the chuck is clean and free of swarf and contamination.
- With the Drawbar in place in the quill fit the chuck in to the Morse taper. Then screw the Drawbar in to the rear of the chuck and pull it up tight with a spanner DO NOT OVER TIGHTEN.
Changing or fitting a cutter to the chuck
The Posilock system is used with milling cutters which are threaded on the end of the tool shank. The cutters come in standard shank diameters with a matching collet for each shank diameter. To mount a tool in the collect
- Select the right collet for the tool shank diameter.
- Insert the threaded end in to the front of the collet until the thread ion the shank engages with the thread in the collet.
- Screw the tool in to the collet until the thread is flush with the end of the collet.
- Unscrew the locking collar from the chuck
- Insert the assembled tool and collet in to the chuck. Ensure that the step engages with the pin in the base of the chuck. The collet should not be positioned on top of the pin.
- With the collet in the chuck fit the locking collar screwing it on to the front of the chuck and tighten until the collar stops on the shoulder.
Additional Accessories
Tool Holder, spanners, drift, slitting saw, G-clamp, small tool holder
Spares
Drive Belts
Location | Spec / Description | No Reqd | V Profile | Width | Depth | Belt Length |
---|---|---|---|---|---|---|
Motor-Idler | B813 | 1 | 17/B | 17mm | 11mm | 858mm |
Motor-Idler | A767 | 1 | 13/A | 13mm | 8mm | 797mm |
Idler-Spindle | A900Li | 1 | 13/A | 13mm | 8mm | 930mm |